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CELLULAR MANUFACTURING



              Group/Cell layout: machines are arranged as cells. Each cell is capable of performing manufacturing operations on one or more families of parts Consequently, the capacity of a cell can be determined by considering only the families of parts that utilize that cell. As a result, this layout should be easier to manage. This is just one reason why a group layout may be more desirable. .
             .
             D=drill.
             L=lathe.
             M=mill.
             G=grinder.
             (A).
             .
             (B).
             .
             .
             (C).
             Figure 1. Basic ways to arrange machines in a factory .
             .
             2.2Machine layout examples .
             Six -Machine Test Problem .
             This problem is extracted from the mechanical room layout proposed by Eastman .
             (1972) . .
             Figure 2 shows a plan of mechanical room. .
             Inside the room must be located the six machines shown. .
             You are to arrange the machines in the room so as to satisfy the following rules: .
             1. Machines 1 and 2 have control lights on their long face. Their long face must be visible from the door. .
             2. Machine 3 gives off spark. Its long side must not be visible from the door. .
             3. Machine 1 and 3 are connected and must be less than 1 ft apart. .
             4. Machine 4 passes hot water to machines 2 and 5. Machine 4 must be adjacent to them. .
             5. Machine 2 and 6 are connected by a flexible cable and must be less than 2 ft 6 in. apart. .
             6. All machines must be accessible from the door with the pathway being 2 ft wide. .
             7. All machines shall be located with a long side against a wall.
             .
             .
             Figure 2. Plan of mechanical room.
             This problem is of interest because it involves preference satisfaction as the sole criterion and no consideration is given to the traveling cost. However, the following procedure explains how each rule was addressed by the proposed to solve the problem. Rules 1, 6 and 7 are accounted for by defining multiple location preferences for possible locations of each machine. Rule 2 is addressed by defining an area that will serve as location restriction for machine 3 (shaded area in figure 3).


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